Kossan owns and operates one of the most sophisticated plants. The
plant will have the capacity of compounding 24,000 tonnes of rubber
compound annually once it is fully operational.
Our modern and state-of-the-art facilities houses the latest equipment
for compression, transfer and injection moulding. It also houses
an R&D laboratory and a quality assurance system.
Mixing Facilities
• Automated mixing system with combined
capacity of 2,000 tonnes per month
• Two units of colour compound mixing lines
• 1500mm width 3-roll calendar line
Moulding Facilities
• Injection machine from 50ccm to 5000ccm injection volumes
• Compression machines from 480mm X 480mm to 2500 X 4000 mm
& 3500mm X 3500mm platen size
Rubber Extrusion Facilities
• Full tooling facility including wire-cutting machine, spark-erosion
machine, and various precision metal working tools
• 4 units 90mm cold feed extruders, with and without vacuum,
Troestor and Iddon Brothers
• Infra red and microwave curing tunnel with belt width of
260mm
• Shock heat curing tunnel
• High speeds hot-air tunnel with belt width up to 360mm
• Fully automatic on line cutting machines
• PLC control slip coating spray chamber
• Flocking machine and curing line
• Automatic injection corner moulding / jointing machines
Plastic Extrusion Facilities
• Fully computerised engineering plastic duplex extruder
• Thermoforming facilities
• Corrugating facilities
EPDM Facilities
• Mixing and curing facility
• Granulating machines
• Size separation sieving machine.
EVA Facilities
• Cutting and slicing machines
• Buffing machines
• 1500 x 1500mm 1500 tonne force presses
Polyurethene Facilities
• Multi component PU casting machines
• TPU injection moulding machine
Rice Roller Facilities
• Aluminium and steel drum
• Roll building machine
• Shaping and finishing machine
Roller Facilities
• Building machines for various types of industrial and printing
rollers
• Grinding machines with precision down to 5 microns surface
finishing
• Steam autoclaves up to 1500mm diameter with length of 6000mm
Research and Development Laboratory
• Lab Intermal Mixer
• Tensile Tester
• Rheometers
• Mooney Viscometer
• Carbon Black Dispergrader
• Densimeter
• Hardness gages
• Heat Aging Ovens
• Sample Preparaion Machines
• Non-contact Measurement MK's
• Multi-purpose Master Calibration Devices
Other Facilities
• 2 units of autoclaves Ø 2.1m X 7.5m length
• 1 unit of autoclaves Ø 2.8m X 5m length
• 1 unit of rubber extrusion gear jump 1200kg/hr output for
injection purpose
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